Product Description:
In modern brick and tile production, raw material processing is the first hurdle that determines the quality of the finished product and the production cost. The extruding mixer is a core piece of equipment that integrates powerful mixing, homogenization, kneading, and pre-extrusion functions. It is specifically designed to process complex raw materials with high hardness, high moisture content, and multiple components (such as coal gangue, shale, construction waste, and river silt). It can transform raw materials with varying compositions and loose lumps into high-quality clay with uniform moisture content, excellent plasticity, and high density, laying a solid foundation for the efficient production of high-quality green bricks by downstream vacuum extruders.
Function:
1. Powerful Mixing and Precise Homogenization
-Mechanism: Through the synergistic action of high-speed rotating mixing blades and spiral blades, intense convection and shearing motion are generated within the machine chamber, achieving microscopically uniform mixing of raw materials, moisture, and additives.
-Customer Value: Completely solves the problem of undercooked raw materials, ensuring consistent composition throughout the batch of clay, fundamentally eliminating quality defects such as color differences and inconsistent strength in brick sintering caused by uneven raw material distribution.
2. Highly Efficient Plasticizing and Deep Kneading
-Mechanism: The unique spiral design and cavity structure continuously compress, knead, and grind the materials, fully stimulating the plasticity of raw material particles and forming excellent binding force.
-Customer Value: Effectively improves the molding performance of low-plasticity raw materials, significantly broadening the raw material sources for brick factories, allowing for the large-scale use of low-cost materials such as coal gangue and waste residue, directly creating economic benefits.
3. Pre-compression and Initial Degassing
-Mechanism: At the end of the conveyor, the material is forcibly compressed by the screw to form a dense agglomerate, expelling some of the trapped air in the process.
-Customer Value: Provides an ideal and stable feed for the downstream vacuum extruder, significantly improving the degassing efficiency of the vacuum system, resulting in denser, smoother-surfaced extruded clay strips with a bubble-free internal structure.
4. Continuous and Stable Feeding
-Mechanism: As an upstream device of the vacuum extruder, it continuously, stably, and controllably delivers the processed clay to the main extruder.
-Customer Value: Ensures smooth operation of the entire production line, avoiding uneven feeding or inconsistent feeding in the vacuum extruder, thus stabilizing the extrusion speed, ensuring brick quality, and increasing overall production capacity.
Technical Parameters:
| Name |
Extruding Mixer |
| Model |
SJJ3600*420 |
| Specification |
Steel |
| Operation |
Automatic |
| Power |
110kw |
| Warranty |
1 Year |
| Function |
Mixing Water And Clay, Then Extruding |
| Certificate |
CE ISO |
| Type |
Raw Material Processing Equipment |
| Used for |
Fired Clay Brick Making Plant |
Applications:
1. Process Location: Located after the crushing equipment and before the vacuum extruder, it is the core stage of raw material refining.
2. Typical Materials Perfectly Processed:
- Hard Raw Materials: Coal gangue, shale
- Sticky Raw Materials: River silt, dewatered sludge
- Complex Waste Materials: Construction waste, fly ash
- Traditional Raw Materials: Clay, bentonite
Packing and Shipping:
The Brick Plant Machine is carefully packaged to ensure safe transportation and delivery. Each unit is securely wrapped with protective materials such as foam and plastic covers to prevent any damage during handling. The machine components are then placed in a sturdy wooden crate or metal frame, designed to withstand rough transit conditions and protect against moisture and dust.
For shipping, the packaged Brick Plant Machine is loaded onto pallets and securely fastened to prevent movement. Depending on the destination, the machine can be shipped via sea freight, air freight, or land transportation. All shipments are accompanied by detailed documentation including packing lists, manuals, and certificates to facilitate smooth customs clearance and delivery.
Our logistics team ensures timely dispatch and provides tracking information so customers can monitor the shipment status. Upon arrival, it is recommended to inspect the packaging and machine for any signs of damage and report immediately if any issues are found.
FAQ:
Q1: What is the brand and model number of the Brick Plant Machine?
A1: The Brick Plant Machine is manufactured by Halstec and the model number is SJJ3600*420.
Q2: Where is the Brick Plant Machine made?
A2: The Brick Plant Machine is made in China.
Q3: What certifications does the Brick Plant Machine have?
A3: The machine is certified with CE and ISO 9001 standards.
Q4: What is the minimum order quantity and price for the Brick Plant Machine?
A4: The minimum order quantity is 1 set, and the price is negotiable depending on the order details.
Q5: What are the delivery time and payment terms for this machine?
A5: Delivery time is 60-70 days after receiving the advanced payment. Payment terms accepted are T/T, LC, or negotiation.
Q6: How is the Brick Plant Machine packaged for shipment?
A6: The machine is packaged nude in the container to ensure safe delivery.
Q7: What is the supply ability of the Brick Plant Machine?
A7: The supply ability is 3 sets per month.
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